Even the highest quality materials cannot guarantee a quality
cabinet if the workmanship, used to assemble the cabinet, is not up
to standards.
Remember: the terms
stock, manufactured & custom refer to
production methods only, and are not indicative of quality.
Kitchen and bath cabinets are generally assembled using two
different methods:
-
Framed, which is considered the
standard in North America
-
Frameless (Euro Style), the most
popular style in Europe
Framed and frameless cabinets are available in stock, semi-custom
and custom cabinets and in all prices ranges..
Framed
The
framed cabinet is the most popular cabinet style in North America,
and is often referred to as the standard cabinet.
It
gets its name from a frame that is placed around the front of the
cabinet opening, and is used to secure the door to the cabinet.
Since this frame is visible on the outside, it is called the face
frame, and is usually made of the same wood species as the cabinet
doors. Less expensive cabinets will have engineered wood or plywood
face frames while better cabinets will have solid wood frames.
The face frame is usually 3/4" thick and 1- 1½" wide, and gives the
cabinet extra strength, to resist racking (twisting) and sagging .
Each frame is composed of both vertical members (stiles) and
horizontal flat members (rails) which are used to secure the door to
the box.
The center stile is used when the cabinet has two doors. It is
usually found only in cabinets wider than 24", but can be used with
doors as narrow as 9". The face frame reduces the size of the
cabinet opening, and the center stile effectively cuts the cabinet
opening in half - even though the area behind is it open.
Framed cabinets are easier to install than frameless cabinetry
because of their recessed end
panels and rigid front frame
Joinery
In framed cabinets, wood joinery holds the parts together. A
traditional tenon and mortise joint (similar to tongue and groove)
is the most common, and provides extreme strength to the joint. Each
end of the rail has a tenon (extension), which fits into a pocket
(mortise) cut into the side of the stile. Other joining methods used
include doweled, screwed and biscuit joints.
Nails and staples should never be used in cabinet
joinery or bracing, especially where engineered wood is used, both
will loosen up over time and pull out.
Cabinet Bracing
In addition to joinery methods, bracing is used to help strengthen
and stabilize the cabinet.

Gussets are triangular corner blocks that are secured into the top
corners of a cabinet (usually only base cabinets) to help maintain
the squareness of a cabinet and to provide extra strength to the
entire cabinet.


Particleboard, plywood, softwoods and hardwoods can be used for the
gussets which are then glued or screwed to the cabinet. The counter
top is usually secured with screws driven up through the gussets.
I-Beam bracing is another method used not only to strengthen the
cabinet, but to provide strong anchor points for the counter top as
well. Used in place of the corner block, the I-Beam brace is a
rectangular block that runs the full depth of the cabinet (or
full-width depending on the manufacturer).
Frameless (Euro-Style)

Frameless
cabinets are generally less expensive than framed, not because the
materials are cheaper, but because they use less material than their
framed counterparts.
In
contrast to the framed cabinet, the frameless cabinet does not have
a face frame and the doors are hung directly on the cabinet box.
Because no rails or stiles block the way, frameless cabinets offer
slightly easier access to their interiors. The lack of a face frame
gives the cabinet a more contemporary style.
The cabinet box is made from either melamine coated particle core
boards with the edges taped with melamine or high pressure laminate.
In high-end frameless cabinets, plywood is
used with wood veneer
exterior surfaces.
Frameless cabinets usually have a solid top and back and base units
sit on a separate plinth that serves as the toekick.
Doors are often a particle board covered with high pressure
laminate. Furniture-grade flakeboard offers a stronger alternative
than particleboard, which you'll pay the least for. These doors are
very rigid and not subject to warping or splitting with age.
For most frameless cabinets, holes are drilled at 32 millimeter
(1¼") increments vertically along side panels. All shelf pegs,
hinges, drawer slides, and other fittings are secured to these
holes. This versatile "32mm" system is easy to modify as needs
change.
Joinery
The frameless cabinet utilizes European-style connectors and hinges
to create the contemporary look with flush doors and hidden hinges.
Traditional door styles can be used where a softer, warmer
appearance is wanted. Doors are hinged directly to the cabinet side
using a fully concealed hinge.
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Typically, frameless cabinetry utilizes
pin and dowel construction. Some manufacturers' add
hidden metal fittings to help strengthen the cabinet.
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Because the doors cover the entire door opening and sides, there is
no room for finger pulls or notches, so a handle or knob is
necessary hardware for the doors and drawers.
This close tolerance for doors and drawers make frameless cabinets
more difficult to install.
The remainder of the cabinet components are the same as used in
framed construction.
Nail Rail
A
nail rail is a strip (usually wood) that is anchored to the wall
behind the cabinet to secure the cabinet to the wall. Screws are
driven through the nail rail into studs or other solid members
secured into the wall.
In
the case of a wall cabinet, the nail rail must support much of the
weight of the cabinet. The more solid the material used for the nail
rail, the better. Particleboard, plywood, softwoods and hardwoods
can be used for the nail rail.
Shelving
Vinyl or laminate covered particleboard and plywood are the
materials of choice for shelving due to their more rigid structure
and resistance to bowing under pressure. The thicker the shelf
material, the more resistant to sagging they will be.
Generally, wider shelves (over 36") should be supported along their
length to prevent sagging when loaded. Some inexpensive cabinets
will have fixed shelves, making it difficult to store items of
different heights, or to change positions as the need arises.
Adjustable shelves allow
for the repositioning of shelves by simply
inserting the removable shelf clips into a new location.
Drawers
Cabinet drawers will likely be made of solid wood or MDF; have
framed or flat fronts; and be joined using either dovetail,
mortise-and-tenon, or butt (lap) joints.
Drawer Joinery
A lap joint is where the front of the drawer is butted
against the sides, then stapled and/or glued in place. Eventually,
such joints will pull apart.

Dovetailed drawer boxes are considered very desirable and are a very
strong, attractive method of construction. However, with the quality
and easy movement of today's drawer guides, other methods of
construction can be just as durable.
Drawer Slides
The mechanism that actually allows the drawer to slide in and out,
is called the slide. There are several options available:
-
Full-extension
These slides attach to the bottom or the sides of the drawer and
allow full access to the drawer interior. Their ball-bearing
system adds stability and strength to the drawer. Stronger
versions are used in deeper drawers where heavier items such as
pots and pans will be stored.
-
Ball-bearing
These slides attach to the bottom of the drawer sides. Normally
standard on high-end cabinets, they offer smooth, quiet
operation. The runners are mounted to the underside of the
drawer, which permits a wider drawer box with more usable space
than those slide systems that have side mounted runners.
-
Track-and-roller
Mounted to the sides of the drawer, their epoxy-coated steel
tracks and nylon rollers offer quiet operation but are less
stable than ball-bearing ones.
-
Wood
Slots in the drawer sides or bottoms allow the drawer to along a
wood runner mounted to the inside of the cabinet. This type of
drawer slide is seldom used today because the drawers tend to
stick as the wood expands and contracts.
-
Choose a cabinet box that appeals to you, and don't worry about
framed vs. frameless construction. Today's manufacturing techniques
and modern materials offer quality construction
in either style.